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Apple’s Learning Curve: How Headset’s Design Caused Production Challenges

If Apple unveils its long-awaited mixed-reality headset next week as expected, it will represent the company’s riskiest gamble on a new product since the iPhone. It will also test the company’s prowess in design and manufacturing like nothing before.

The headset is the most complicated hardware product Apple has ever created due to its unconventional curved shape, thinness and ultralight weight—which has resulted in an expected budget-busting price tag of around $3,000. Several internal digital renderings of the device, which The Information has viewed over the past few years, show a piece of curved glass with edges wrapped in a smooth aluminum frame that appears to be slightly thicker than an iPhone.

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